41 Suchergebnisse

• Brochure Side channel pump

  ANWENDUNGSBEISPIELE / Wein- und Lebensmittelverarbeitung (Milch, Molke, Most, Fruchtsaft, Bier) / Säuren und Laugen / Wasser, Salzwasser / Diesel, Öle, Heizöl 10/2024SEITENKANALPUMPE EP NIRO Seitenkanalkreiselpumpen sind geeignet für die Förderung reiner feststofffreier Flüssigkeiten mit Viskositäten bis zu 100 cSt. Die Pumpen sind mit unterschiedlichen Motoren ausgestattet (Wechsel-, Dreh-, Gleichstrom) oder auch mit einer Riemenscheibe für Keilriemenantrieb. Sie können in beide Drehrichtungen betrieben werden. Die 230 V-Motoren haben zusätzlich einen Wechselschalter zur Umstellung der Drehrichtung. Alle Modelle sind wahlweise mit Wellen- dichtringen oder Gleitringdichtungen erhältlich. Zur Regulierung der Fördermenge sind die Pumpen auf Wunsch auch mit Bypass (Regulierventil) lieferbar. Außerdem gibt es für alle Modelle ein Fahrgestell zum einfachen Transport. EP NIRO – FÜR SÄUREN UND LEBENSMITTEL Die selbstansaugenden ZUWA-Seitenkanalpumpen aus Edelstahl eignen sich besonders für aggressive, korrosive Medien und für Lebensmittel. LEISTUNGSMERKMALE / selbstansaugend / Saughöhe bis zu 6 m (bei befüllter Leitung) / pulsationsfreie Förderung / kurzer Trockenlauf möglich / Flüssigkeitstemperatur bis zu 120 °C AUSGEWÄHLTE MODELLE SIND AUCH IN ATEX-AUSFÜHRUNG ERHÄLTLICH! ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Deutschland Tel.: +49 8682 8934-0 Fax.: +49 8682 8934-34 E-Mail: info@zuwa.de Web: www.zuwa.de KENNLINIEN EP Niro 25 bei 2800 U/min EP Niro 40 bei 1400 U/min EP Niro 50 bei 1400 U/min EP Niro 60 bei 1400 U/min EP Niro 70 bei 1400 U/min EP Niro 70 bei 1400 U/min KEILRIEMENANTRIEB MIT LAGERFUSS ODER VERSION NAUTIC PUMPEN MIT EIN- ODER DREIPHASIGEN MOTOREN PUMPE MIT GLEICHSTROMMOTOR MODELL MOTOR U/MIN FÖRDER- LEISTUNG MAX. FÖRDERHÖHE MAX. SCHLAUCH- ANSCHLUSS GEWICHT ART.-NR. KW V A EP Niro220/25 0,45 230 4 2800 52 l/min 17 m 1 ¼“, NW 30 9,5 kg 180025 EP Niro400/25 0,56 400 2 2800 52 l/min 17 m 1 ¼“, NW 30 9,6 kg 180014 EP Niro220/40 1,1 230 6,4 1400 120 l/min 17 m 1 ½“, NW 40 17,5 kg 180028 EP Niro400/40 1,1 400 2,8 1400 120 l/min 17 m 1 ½“, NW 40 17,6 kg 180039 EP Niro220/50 1,86 230 12,1 1400 230 l/min 30 m 2“, NW 50 27,5 kg 180029 EP Niro400/50 1,86 400 4,41 1400 230 l/min 30 m 2“, NW 50 26,5 kg 180035 EP Niro400/60 4,0 400 8,47 1400 350 l/min 35 m 2“, NW 50 42 kg 180045 EP Niro400/70 5,5 400 11,8 1400 500 l/min 20 m 3“, NW 70 75 kg 180036 EP Niro400/70 7,5 400 14 1400 500 l/min 30 m 3“, NW 70 87 kg 180016 EP Niro400/80 15 400 16,8 1400 900 l/min 55 m 3“, NW 70 210 kg 180046 MODELL MOTOR U/MIN FÖRDER- LEISTUNG MAX. FÖRDERHÖHE MAX. SCHLAUCH- ANSCHLUSS GEWICHT ART.-NR. KW V A EP Niro12/25 0,37 12 32 2000 43 l/min 10 m 1 ¼“, NW 30 9,1 kg 180027 EP Niro24/25 0,37 24 20 2000 43 l/min 10 m 1 ¼“, NW 30 9,3 kg 180021 EP Niro24/40 1,12 24 45 1400 120 l/min 22 m 1 ½“, NW 40 19,9 kg 180013 MODELL U/MIN FÖRDERLEISTUNG MAX. FÖRDERHÖHE MAX. SCHLAUCH- ANSCHLUSS GEWICHT ART.-NR. EP Niro/K40 1400 120 l/min 22 m 1 ½“, NW 40 7,4 kg 180207 EP Niro/K50 1400 230 l/min 30 m 2“, NW 50 12,8 kg 180208 EP Niro/K70* 1400 500 l/min 40 m 2 ½“, NW 70 25,3 kg 180211 * nur in der Version NAUTIC erhältlich Die Modelle K40 und K50 sind auch mit elektromagnetischer Kupplung erhältlich

  769,6 KB

• Brochure Plant protection equipment

  ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Deutschland Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en PLANT PROTECTION EQUIPMENT FOR PROTECTION, CARE, AND FERTILIZATION 01/2024 2 CART SPRAYER F 30 / F 55 Also available with testing in accordance with the Plant Protection Equipment Ordinance. CART SPRAYER F 30 KOMPAKT WITH ACCESSORIES 30-LITER TANK The F 30 KOMPAKT has been specially designed for plant protection, strengt- hening, foliage fertilization, and is ideally suited for gardening/landscaping as well as horticulture at facilities for cultivating fruits and vegetables. Thanks to its compact design and pneumatic tires the sprayer is easy to manuever, especially in narrow aisles and on uneven ground. / Telescopic handle for height adjustment / Carrying handle on back for easy one-handed transport / Dimensions: 76-100-110 x 49 x 51 cm / 10m hose included / Spray wand included OPTIONAL: - HOSE (MAX. 15M) + SPRAY WAND CART SPRAYER MOTOR CAPACITY MAX. DISCHARGE PRESSURE MAX. WEIGHT ART.NO. KW V A F 30 MC 18 0,37 230 3,2 11,9 l/min 15 bar 24 kg 132028 F 55 MC 18 0,37 230 3,2 11,9 l/min 15 bar 28 kg 132060 F 55 MC 20 0,92 230 6 23 l/min 20 bar 34 kg 132061 F 55 MC 25 1,1 230 7,1 23 l/min 25 bar 34 kg 132067 CART SPRAYER F 55 55-LITER TANK The F55 cart sprayer is an excellent all-rounder. The capacity of the 55 liter tank is suitable for both mobile use in the greenhouse or nursery showroom, as well as for mobile outdoor use. Thanks to its one-piece chassis with compact design, it is perfect for small corners and narrow passages. The high pressure output of 25 bar makes this unit fully capable of spraying trees and other large plants. / Tire size: 26 x 8,5 cm / Dimensions: 60 x 47 x 105 cm 3 CART SPRAYER F 120 Also available with testing in accordance with the Plant Protection Equipment Ordinance. Optional front swivel castor Hinge CART SPRAYER MOTOR CAPACITY MAX. DISCHARGE PRESSURE MAX. WEIGHT ART.N0. KW V A F 120 MC 20 0,92 230 6 23 l/min 20 bar 44 kg 132071 2,61 4-stroke 23 l/min 20 bar 44 kg 132073H F 120 MC 25 1,1 230 7,1 23 l/min 25 bar 44 kg 132079 2,61 4-stroke 23 l/min 25 bar 46 kg 132078H F 120 MP 30 2,2 400 4,85 32 l/min 30 bar 44 kg 132075 2,6 4-stroke 32 l/min 30 bar 48 kg 132074H CART SPRAYER F 120 120-LITER TANK The F120 cart sprayer is the first choice for larger volumes of sprayed liquids. A large 120 liter tank and a delivery rate of up to 32 l/min ensure fast dispensing of liquids. Thanks to its high pressure of up to 30 bar, the F120 is also suitable for outdoor use on larger areas, for example spraying trees. / Hinge for pivoting the hose reel / Tire size: 40 x 10 cm / Dimensions: 140 x 68 x 83 cm OPTIONAL: - SPRAY RAKE FOR REAR MOUNTING - FRONT CASTOR - HOSE REEL, HOSE AND NOZZLE F 120 with MC 20, hinge and hose reel SPRAY RAKE FOR F 120 Foldable or rigid spray rake with varying spray widths. Foldable, 6 nozzles, 3m spray width Art.Nr. 133101 Foldable, 8 nozzles, 4m spray width Art.Nr. 133102 Rigid, 3 nozzles, 1.5m spray width Art.Nr. 550020 4 CART SPRAYER F 200 / F 300 CART SPRAYER MOTOR CAPACITY MAX. DISCHARGE PRESSURE MAX. WEIGHT ART.NO. KW V A F 200 MP 30 2,2 400 4,85 32 l/min 30 bar 68 kg 132456 2,6 4-stroke 32 l/min 30 bar 74 kg 132457H F 300 MP 30 2,2 400 4,8 32 l/min 30 bar 75 kg 132556 2,6 4-stroke 32 l/min 30 bar 81 kg 132557H CART SPRAYER F 200 / F 300 200- OR 300-LITER TANK Chassis with two swivel castors and large pneumatic tires for greater stability, and easier maneuvering, with additional removable handle. / Tire size: 40 x 10 cm / Dimensions: 180 x 80 x 85 (90) cm OPTIONAL: - HINGE TO PIVOT THE HOSE REEL FOR EASY HANDLING - WIDE TIRES 480 X 200 MM - HOSE REEL, HOSE AND NOZZLE Basic model F 300 with MP 30 4-stroke Also available with testing in accordance with the Plant Protection Equipment Ordinance. 5 TRAILER SPRAYER MOTOR CAPACITY MAX. DISCHARGE PRESSURE MAX. WEIGHT ART.NO. KW V A EAS 200 MP 30 2,2 400 4,85 32 l/min 30 bar 84 kg 132460 2,6 4-stroke 32 l/min 30 bar 90 kg 132462H EAS 200br MP 30* 2,6 4-stroke 32 l/min 30 bar 105 kg 132469H EAS 300 MP 30 2,2 400 4,85 32 l/min 30 bar 91 kg 132560 2,6 4-stroke 32 l/min 30 bar 97 kg 132562H EAS 300br MP 30* 2,6 4-stroke 32 l/min 30 bar 111 kg 132569H EAS 200 MP 30 - PTO 32 l/min 30 bar 80 kg 132463 EAS 300 MP 30 - PTO 32 l/min 30 bar 87 kg 132563 * Tire size: 480 x 200 mm | Also available with testing in accordance with the Plant Protection Equipment Ordinance. TRAILER SPRAYER EAS 200 / EAS 300 TRAILER SPRAYER EAS 200 / EAS 300 200- OR 300-LITER TANK Trailer mounted sprayers for cars and small tractors. Chassis with large pneu- matic tires, height and depth adjustable hitch, and height adjustable support wheel with crank. / Tire size: 40 x 10 cm / Dimensions: 200 x 80 x 85 (90) cm Basic model EAS 200 with MP 30 EAS 300 with MP 30, wide tires, hinge, hose reel and ball coupling Hitch options with tow ball coupling or ring OPTIONAL: - HINGE TO PIVOT THE HOSE REEL FOR EASY HANDLING - WIDE TIRES 480 X 200 MM - HITCH WITH TOW BALL COUPLING FOR CAR OR RINGE 6 MOUNTED SPRAYER AND WATERING UNIT WATERING UNIT F 120 120-LITER TANK Dry self-priming impeller pump and robust chassis for parks/ cemeteries. Battery-operated pump (battery exclusive) with ZUMATIC pump controller - automatic switch-on and switch- off when opening or closing of the water line. / Capacity max.: 16 l/min / 12 Volt drive with at least 80 A/h Art.No. 133004 MOUNTED SPRAYER ABS 300 300-LITER TANK Compact mounted sprayer with solid frame for 3-point hitching of tractors. Po- werful diaphragm pump MP30 for PTO drive (max. 550 rpm) including remote connection. Custom made designs also possible! / DIMENSIONS: 90 x 60 x 110 cm OPTIONAL: - SPRAY RAKE AND HOSE REEL MOUNTED SPRAYER CAPACITY MAX. DISCHARGE PRESSURE MAX. TANK WEIGHT ART.NO. ABS 300 32 l/min 30 bar 300 l 85 kg 132484 Also available with testing in accordance with the Plant Protection Equipment Ordinance. Also available with testing in accordance with the Plant Protection Equipment Ordinance. PTO connection Remote connection HAMANUAL WATER UNIT Watering pipe with sprinkler head, KS ball valve, ALU pipe With GEKA connections Art.No. 550009 7 ACCESSORIES ACCESSORIES ART.NO. Brass extension pipe 60 cm, 75 cm, 100 cm 550106, 550107, 550108 Aluminum extension pipe 50 cm, 100 cm 550143, 550101 Brass shut-off valve 550420 Adjustable nozzle 1.5mm 550209 Forked nozzle 2-way 1.5mm 550217 Forked nozzle 3-way 2.0mm 550212 Brass nozzle, PVC 1.5; 2.0 or 2.3mm 550219, 550222, 550223 Lime nozzle (fish mouth nozzle) 550205 Brass elbow 550421 Protective cover with flat jet nozzle 15 or 20 cm, round 550117, 550118 Protective cover with flat jet nozzle 35 cm, oval 550120 SPRAY WAND Shut-off valve, brass pipe, elbow, adjustable nozzle 1.5 mm, hose connection ½“ and ⅜ “, pipe connection M12 x 1.25 Spray wand 60cm Art.No. 550403 Spray wand 75cm Art.No. 550402 Spray wand 100cm Art.No. 550401 HOSE REEL AND HOSE Manual or automatic hose reel for mounting on spraying and watering equipment Manual for 50m hose Art.No. 131042 Manual for 100m hose Art.No. 131043 Automatic for 40m hose Art.No. 131244 PVC hose ⅜“, max. 40 bar, per meter Art.No. 30085 NOZZLES FOR SPRAY GUNS ART.NO. Ø 1,0 mm 55001503 Ø 1,5 mm 55001501 Ø 2,0 mm 55001502 Ø 2,3 mm 55001504 SRAY GUNS Spray gun with adjustable nozzle 2.3 mm, carrying strap, connection thread ½“ a Art.No. 14790110 HYDRA Plus spray gun, one-handed operation, connection thread ½“ a Art.No. 550005 ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13 - 17 D-83410 Laufen Tel.: +49 (0) 8682 8934-0 E-Mail: info@zuwa.de Web: www.zuwa.de W ir be ha lt en u ns d as R ec ht v or , I nf or m at io ne n oh ne v or he rig e An kü nd ig un g zu ä nd er n - Irr tü m er v or be ha lt en . Z U W A- Zu m pe G m bH 2 02 4

  1,5 MB

• Brochure Impeller Pumps

  05/2026 ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en FLEXIBLE IMPELLER PUMPS ONE SYSTEM - FOUR VERSIONS 2 DRY SELF-PRIMING FLEXIBLE IMPELLER PUMP ADVANTAGES OF A FLEXIBLE IMPELLER PUMP DRY SELF-PRIMING One of the main advantages of working with a flexible impeller pump is that it is not necessary to fill it prior to operation. The flexible impeller pumps are dry self-pri- ming from a depth of up to three meters. With the suction line filled the maximum suction depth is 7 meters. HIGH CAPACITY Depending on type and model our pumps are capable to transfer from 3 up to 730 liters per minute. Containers can be drained down nearly to the last drop. VERSATILE Applicable with many different fluids in various appli- cations. The materials of the flexible impellers, seals and pump housings can be selected according to the individual needs and applications required. AC, DC as well as 3-phase motors with varying revolutions per minute are available. GENTLE Fluids are transferred without pulsation. Smaller amounts of air can be handled on the suction side. RELIABLE All pumps are tested in continuous operation in our work- shop. Top quality materials guarantee for a long durability. EASY MAINTENANCE The disassembling and assembling of the pump’ housing as well as the change of the impeller are easily and qui- ckly done. Replacement parts can be ordered individually. Low operation costs! STURDY Impeller pumps transfer fluids with a wide range of viscosity, even highly viscous liquids such as oil or honey (up to 20 000 mPAS) as well as liquids containing solids. The fluids maximum temperature approved is 90 °C. A short dry-run period of up to one minute is tolerated. ZUWA’s flexible impeller pumps are very maintenance-friendly and inexpensive to operate. Due to the flexible impellers these pumps are robust against particles in the media and can transfer even highly viscous fluids. Thanks to the different materials of the pump housings, the impellers and drives available, a wide range of different pumps are offered. This modular system makes our impeller pumps suitable for almost any application. HOW DO FLEXIBLE IMPELLER PUMPS WORK? The flexible impeller rotates within an eccentrically formed casing creating a suction via the flexing of the impeller blades, which draws the fluid into the pump casing. The medium itself acts as a lubricant between the blades and the casing, therefore minimizing friction and allowing smooth fluid transfer. In order to avoid possible damages to the pump it is recommended to install dry run protection to each flexible impeller pump by ZUWA. 1. SUCTION 2. TRANSFER 3. PRESSURE On the suction side the blades begin to straighten. The chamber space between each blade enlarges and creates a vacuum pulling the fluid into the pump. With the turning of the impeller the fluid is positively displaced from the inlet to the outlet. Between the vanes, particles contained in the medium can be transferred. On the pressure side the blades of the impeller begin to flex and in a constant flow the fluid is forced out of the pump. 3 PUMP MODELS THE RIGHT IMPELLER MATERIAL FOR EACH APPLICATION Impeller Type A FIELDS OF APPLICATIONS / Maritime applications / Bioengineering / Heating and sanitation / Electro zinc plating and workshops / Farming and gardening / Water and wastewater treatment / Food and beverage industry / Industry, mechanical and plant engineering / Chemical, pharmaceutical and cosmetics industry UNISTAR The multi-purpose pump made to transfer clean fluids or fluids a bit soiled. Not suitable for abrasive or corrosive fluids. COMBISTAR The pump suitable for all fluid types also containing abra- sives. This type of pump is an economic alternative to the pump version NIROSTAR to transfer abrasive or slightly corrosive media. NIROSTAR A high-quality pump made of stainless steel suitable for many different applications in the industry and plant engineering, especially with regard to abrasive and corrosive media. ACOSTAR PTFE flexible impeller pump for the chemical sector. Per- fectly suitable for fluids with different viscosities as well as acids, bases, solvents, and various processing media. NBR / ACRYLONITRILE-BUTADIENE-RUBBER (PERBUNAN®, BUNA-N®): For water, antifreeze, heat transfer fluid, mineral and vegetable oil, fats. High impact elasticity and good mechanical strength for applications involving high pressure up to max. 5 bar. EPDM / ETHYLENE-PROPYLENE-DIENE-RUBBER (KELTAN®, BUNA EP®): For high temperatures, for acids and bases; high elasticity and very good mechanical stability. CR /CHLOROPRENE-RUBBER (NEOPRENE®, BAYPRENE®): Used for applications in the food industry; is flame retardant, tearproof, durable. FKM OR FPM / FLUOR-RUBBER (VITON®, FLUOREL®): For diesel, vegetable oils (e.g. palm oil, soybean oil, ...) and mineral oils (e.g. fuel oil, ...), oil-containing wood preservatives, very good chemical resistance, low mechanical strength PLASTIC / TPU: For water, mineral and vegetable oils, diesel fuel, heat transfer fluid, antifreeze and several chemicals; extremely tear resistant and a very good mechanical resistance (not suitable for abrasive fluids), maximum fluid temperature 60 °C, not suitable for bi-directional use. 4 MATERIALS *  To protect the aluminium pump covers of the versions UNISTAR and COMBISTAR the impeller is fitted with stainless steel discs (1.4404/AISI 316). The PTFE lids of the ACOSTAR are covered by ceramic discs on the side in touch with the fluid. UNISTAR 2000-A, B AND C 2001-A, B AND C Pump housing Aluminum Pump cover* AlMgSi1 Pump shaft (directly flanged) NIRO 1.4404 / AISI 316 L NIRO 1.4404 / AISI 316 L Pump shaft (with pump carrier) NIRO 1.4404 / AISI 316 L  Shaft seal   Mechanical seal optional  Impeller NBR, EPDM, FKM, CR, TPU ACOSTAR 2000-A AND B Pump housing PTFE Pump cover* PTFE Pump shaft NIRO 2.4602 (Hastelloy C22) Shaft seal FKM, EPDM Rod seal FKM, EPDM Impeller FKM, EPDM COMBISTAR 2000-A AND B 2001-A AND B Pump housing NIRO 1.4404/AISI 316 L Pump cover* AlMgSi1 Pump shaft (directly flanged) NIRO 1.4404 / AISI 316 L NIRO 1.4404 / AISI 316 L Pump shaft (with pump carrier) NIRO 1.4404 / AISI 316 L  Shaft seal   Mechanical seal optional  Impeller NBR, EPDM, FKM, CR, TPU NIROSTAR 2000-A AND B 2001-A AND B 2000-C 2000-C PLUS 2000-D, E AND F 2001-D, E AND F Pump housing NIRO 1.4404/AISI 316 L NIRO 1.4401 / AISI 316 NIRO 1.4404 / AISI 316 L NIRO 1.4301 / AISI 304 Pump cover* NIRO 1.4404/AISI 316 L NIRO 1.4401 / AISI 316 NIRO 1.4404 / AISI 316 L NIRO 1.4301 / AISI 304 Pump shaft (directly flanged) NIRO 1.4404/AISI 316 L NIRO 1.4301 / AISI 304 NIRO 1.4404 / AISI 316 L NIRO 1.4301 / AISI 304 Pump shaft (with pump carrier) NIRO 1.4404 / AISI 316 L     Shaft seal    optional  Mechanical seal optional     Impeller NBR, EPDM, FKM, CR, TPU NBR, EPDM, CR NBR, EPDM, CR NBR, EPDM, CR 5 VERSIONS AND TYPES OF DRIVES ELECTRIC MOTORS The pump head can either be flanged directly to the motor (compact design) or connec- ted to the motor via pump carrier. Our impeller pumps are available with the following motors and power ratings (and with thermal motor protection for 230 V). / 230 V AC single-phase / 400 V AC three-phase / 12 or 24 V DC / Special voltages (110 V, 460 V....) PUMP CARRIER With a pump carrier, which is an adapter for pump types A and B, the pump can be mounted on standard motors of size M71 B3/B14. Only 4 screws need to be opened and the pump head can be changed very quickly and easily. WITHOUT MOTOR All ZUWA impeller pumps are also available without drive, thereby allowing the pump head to be equipped to any suitable drive. The drill-driven version allows for this unit to be the ideal service pump. GEAR MOTOR / One- or two-stage / Continuously variable HYDRAULIC MOTOR For connection to the hydraulic port on commercial vehicles BI-DIRECTIONAL MOTOR The reversal of the direction of rotation allows you to pump in both directions and thus to empty and re-fill the container without having to reconnect the hoses. The pumps of types A and B can be equipped with a bi-directional motor on request. The pumps of types C to F are all equipped with a bi-directional motor. PNEUMATIC MOTOR Handy, extremely light pump type 2001-A with powerful pneumatic motor. Particularly suitable for workshops with available compressed air. Fixation of the pump similar to drill drive with adapter and depth stop. GEAR BOX FOR V-BELT DRIVE Gear box with 24 mm stainless steel shaft (NIRO 1.4313) for pulley mounting. The drive shaft is supported by means of double angular contact ball bearings and fixed by the bearing housing. As a result, hardly any axial forces act on the pump shaft and wear is minimized. 6 TECHNICAL DETAILS DRILL-DRIVEN PUMPS MADE IN GERMANY DRILL-DRIVEN PUMP TYPE A TYPE B Flow rate max. 30 l/min 60 l/min Discharge pressure max. 4 bar 4 bar Connections ¾“ 1“ Minimum drive power 500 W 700 W SMALL, LIGHT, HANDY, AND ALWAYS READY FOR ACTION! Wherever liquids need to be pumped, the ZUWA drill pump is an unbeatable tool for craftsmen or service technicians and fits into any toolbox. The high-quality stainless steel pump shaft can be clamped in the drill chuck of any standard drill or cordless screwdriver and is thus ready for use in the shortest possible time. By selecting high-quality and robust materials such as aluminum and stainless steel, a wide variety of areas of appli- cation are possible. Be it pumping out manholes, emptying used oil canisters or, for example, refilling solar systems. The flexible impeller pump is dry self-priming, can pump solids along and is insensitive to air entrapment. It is space-saving, quick to use and very durable. 7 APPLICATIONS Due to the use of different types of materials, the the drill pump can be used in a wide variety of areas. / Diesel and oil transfer / Re-fill solar collectors / Drain rainwater barrels / Drain aquariums, boats, pools, and ponds / Drain or fill water beds ADVANTAGES / Dry self-priming from a depth of up to three meters without the need to pre-fill the pump / The flexible impeller also transfers fluids containing particles / The pump housings made of aluminum / stainless steel guarantee a long service life / The shaft is supported by high quality ball bearings DRILL ADAPTER Fitting adapter to connect the pumps to all standard cordless drills or screw- drivers. Simple connection of the pump shaft to the chuck, fixation via depth stop. The assembly takes only two minutes! Art. no. 11012300 UNISTAR 2001-A / 2001-B Universal pump with aluminum housing for pum- ping clean fluids or fluids a bit soiled that are not containing abrasive particles e.g., heat transfer medium (glycol), oils, diesel, water, and coolant. COMBISTAR 2001-A / 2001-B Pump for abrasive or slightly corrosive liquids, also especially for used oil and waste water. Wetted parts in high quality stainless steel (NIRO 1.4404). NIROSTAR 2001-A / 2001-B High quality stainless steel pump (NIRO 1.4404) with many different application possibilities, excellently suitable for corrosive media such as descaling or cleaning agents. DRILL SUPPORT With mounting feet the impeller pump is mounted to a regraded support which supports the drill. The adapter and the drill support are separately available to upgrade pumps already at hand. Art. no. 11012310 DRILL-DRIVEN PUMPS Optional Star Knobs 8 UNISTAR APPLICATIONS / Fill solar collectors / Irrigation / Use of rain water / Domestic water supply / Drain flooded basements / Fill and refill drums / Remove waste oil / Wastewater disposal / Dispose cooling lubricants / Empty water beds / Vehicle fueling / Car wash / Clean tanks / Drain tanks FLUIDS / Water, seawater / Waste water / Diesel fuel, biodiesel / Vegetable oils / Heating and motor oil / Detergents / Antifreeze / Heat transfer fluid / Cooling lubricants UNISTAR 2000-A | 2000-B | 2000-C | 2000 PLUS The multi-purpose pump made to transfer clean fluids or fluids a bit soiled. Not suitable for abrasive or corrosive fluids. UNISTAR 2000-B UNISTAR 2000-A UNISTAR 2000-C * with Perbunan impeller ** Increased current values during start-up UNISTAR 2000-A 2000-B Flow rate max. (l/min.) 15 30 30 60 Discharge pressure max. (bar)* 4 5 4 5 Volt 230 400 12 24 230 400 12 24 230 400 12 24 230 400 12 24 rpm 1.400 1.500 2.800 3.000 1.400 1.500 2.800 3.000 Ampere** 3,2 2,1 21 16 3,2 1,9 28 12 4,4 2,8 30 17 4 2,4 30 17 Engine output 0,37 kW 0,25 kW 0,37 kW 0,25 kW 0,55 kW 0,37 kW 0,55 kW 0,37 kW Connections ¾“ 1“ max. temperature 90 °C 90 °C Weight 9 kg 9,2 kg 9 UNISTAR UNISTAR 2000-C Plus CHARACTERISTIC CURVES UNISTAR C PLUSCHARACTERISTIC CURVES UNISTAR C * Bi-directional motor ** Increased current values during start-up UNISTAR 2000-C PLUS The PLUS version of the Unistar 2000-C impeller pump is particularly notable for the fact that the pump can be opened without tools. This not only speeds up the cleaning process but also makes it easier to replace the impeller. UNISTAR 2000 C 2000-C PLUS Flow rate max. (l/min.) 90 80 120 Discharge pressure max. (bar)* 5 2 2 2 Volt 230 400 230 400 230 400 rpm 2.800 900 1.400 Ampere** 8,8 2,7 4,4 2,1 6,2 1,75 Engine output 1,1 kW 0,55 kW 0,75 kW 0,9 kW 0,75 kW Connections 1 ¼“ max. temperature 90 °C Weight 13 kg 17,0 kg 17,7 kg 17,2 kg 17,7 kg FEATURES / With clamp closure and locking screw / Aluminum pump housing / Bi-directional / Fluid temperature up to 90 °C / Pump head rotatable in 45 ° increments / Suitable for continuous operation 10 COMBISTAR 2000-B COMBISTAR 2000-B 12V with pump carrier * with Perbunan impeller ** Increased current values during start-up COMBISTAR 2000-A | 2000-B The pump suitable for all fluid types also containing abrasives. All parts in contact with the medium pumped are made of stainless steel. This type of pump is an economic alternative to the pump version NIROSTAR to transfer abrasive or slightly corrosive media. APPLICATIONS / Clean machines / Dispose oil / Lime stables / Drain tanks / Clean canisters / Galvanizing baths / Remove waste oil / Dispose cooling lubricants FLUIDS / Soiled water / Grinding emulsions / Coolants / Lime milk / Drilling water / Galvanic sludge / Soiled oils / Cooling lubricants COMBISTAR 2000-A 2000-B Flow rate max. (l/min.) 15 30 30 60 Discharge pressure max. (bar)* 4 5 4 5 Volt 230 400 12 24 230 400 12 24 230 400 12 24 230 400 12 24 rpm 1.400 1.500 2.800 3.000 1.400 1.500 2.800 3.000 Ampere** 3,2 2,1 21 16 3,2 1,9 28 12 4,4 2,8 30 17 4 2,4 30 17 Engine output 0,37 kW 0,25 kW 0,37 kW 0,25 kW 0,55 kW 0,37 kW 0,55 kW 0,37 kW Connections ¾“ 1“ max. temperature 90 °C 90 °C Weight 9,4 kg 10 kg COMBISTAR 11 12 NIROSTAR NIROSTAR 2000-A | 2000-B | 2000-C High-quality stainless steel pumps (also for abrasive and corrosive media) with many application possibilities in industry and plant engineering, frequently used in the food and beverage industry. APPLICATIONS / Filter / Transfer / Dosing / Filling / Drain / Decalcify / Clean FLUIDS / Food, drinks / Mash / Chemicals / Lye / Acids / Liquid fertilizers / Paints / Vegetable oils / Cooling lubricants / Firefighting foam agents / Fuel oil, diesel / Concrete additives * with Perbunan impeller ** Increased current values during start-up NIROSTAR 2000-B NIROSTAR 2000-C NIROSTAR 2000-A 2000-B Flow rate max. (l/min.) 15 30 30 60 Discharge pressure max. (bar)* 4 5 4 5 Volt 230 400 12 24 230 400 12 24 230 400 12 24 230 400 12 24 rpm 1.400 1.500 2.800 3.000 1.400 1.500 2.800 3.000 Ampere** 3,2 2,1 21 16 3,2 1,9 28 12 4,4 2,8 30 17 4 2,4 30 17 Engine output 0,37 kW 0,25 kW 0,37 kW 0,25 kW 0,55 kW 0,37 kW 0,55 kW 0,37 kW Connections ¾“ 1“ max. temperature 90 °C 90 °C Weight 9,8 kg 10,4 kg 13 NIROSTAR NIROSTAR 2000-C PLUS The PLUS version of the NIROSTAR 2000-C flexible impel- ler pump is particularly distinguished by the fact that the pump can be opened without using any tools. This signifi- cantly shortens the time needed to clean the pump and to change the impeller. NIROSTAR 2000-C plus * Bi-directional motor ** Increased current values during start-up EQUIPMENT / With clip lock and locking screw / Pump housing made of stainless steel 1.4404/AISI 316 L / Bi-directional / Media temperature up to 90 °C / Rotate pump head in 45 ° increments / Suitable for continuous operation CHARACTERISTIC CURVES NIROSTAR C CHARACTERISTIC CURVES NIROSTAR C PLUS NIROSTAR 2000-C* 2000-C PLUS Flow rate max. (l/min.) 64 96 80 120 Discharge pressure max. (bar)* 3 3 2 2 2 Volt 230 400 230 400 230 400 230 400 rpm 900 1.400 900 1.400 Ampere** 5 1,7 7,1 2,1 4,4 2,1 6,2 1,75 Engine output 0,56 kW 0,75 kW 0,55 kW 0,75 kW 0,9 kW 0,75 kW Connections 1 ¼“ 1 ¼“ max. temperature 90 °C 90 °C Weight 15 kg 17,0 kg 17,7 kg 17,2 kg 17,7 kg ALSO AVAILABLE IN 24 V! 14 NIROSTAR NIROSTAR 2000-D | 2000-E | 2000-F High-quality stainless steel pumps with high liter capacity (also for abrasive and corrosive media) with many possible applications in industry and plant engineering. Often used in the food and beverage industry. * Bi-directional motor ** Increased current values during start-up NIROSTAR 2000-D* 2000-E* 2000-F* Flow rate max. (l/min.) 115 115 166 300 375 600 730 Discharge pressure max. (bar)* 3 2 2 Volt 230 400 400 400 rpm 900 900 1.400 700 900 470 600 Ampere** 7,9 4,1 3,8 6 5,5 9,5 8,2 Engine output 1,5 kW 1,5 kW 1,87 kW 3,3 kW 3,5 kW Connections 1½“ 2“ 3“ max. temperature 90 °C 90 °C 90 °C Weight 20 kg 31 kg 31 kg 69 kg NIROSTAR 2000-E NIROSTAR 2000-F with frequency converter and dry-run protection mounted on pump trolley NIROSTAR 2000-D APPLICATIONS / Filter / Transfer / Dosing / Filling / Drain / Decalcify / clean FLUIDS / Food, beverage / Mash / Chemicals / Lye / Acids / Liquid fertilizers / Paints / Vegetable oils / Cooling lubricants / Firefighting foam agents / Fuel oil, diesel / Concrete additives 15 NIROSTAR WITHOUT DRIVE CHARACTERISTIC CURVES NIROSTAR D CHARACTERISTIC CURVES NIROSTAR E AND F NIROSTAR 2001-D 2001-E 2001-F Flow rate max. (l/min.) 115 375 730 Discharge pressure max. (bar) 3 2 Volt NIROSTAR without drive rpm Ampere Engine output Connections 1½“ 2“ 3“ max. temperature 90 °C Weight 5,4 kg 9,7 kg 15,7 kg NIROSTAR 2001-D without drive NIROSTAR 2001-F without drive NIROSTAR 2001-D | 2001-E | 2001-F The Nirostar variants without drive make it possible to implement individual solutions. Particularly where space is limited or a drive is already available, these pumps with their high capacity are ideal for use. 16 PART MATERIAL Pump housing PTFE Pump cover* PTFE Pump shaft Hastelloy® C-22, material number 2.4602 Shaft seal FKM, EPDM Rod seal FKM, EPDM Impeller FKM, EPDM * The PTFE lids of the ACOSTAR are covered and protected by ceramic discs on the side in touch with the fluid. ACOSTAR without drive MADE IN GERMANY IMPELLER PUMP MADE OF PTFE FOR THE CHEMICAL SECTOR The ACOSTAR impeller pump is the optimum pump for the chemical sector thanks to the use of PTFE, high-quality shaft seals and impellers made of FPM/FKM (Viton®) or EPDM. It is suitable for both oxidized, diluted, as well as mixed acids. Dry-running of the pump is prevented by the use of an effective dry-running protector (only for 230/400 V). Various motor versions are available (230 V, 400 V, 12 V, 24 V; 1,400 rpm, 2,800 rpm; 50 Hz, 60 Hz). Using a frequency converter (optional) allows adjustment of the pump’s speed and direction of rotation. The pump shaft of the ACOSTAR is made of Hastelloy® C-22. This material offers good resistance to media such as, sulfuric acid, phosphoric acid, nitric acid, chlorine gas, acid mixtures containing sulfuric acid, and oxidizing acids con- taining chloride ions. In the presence of strong oxidizing agents such as iron(III) and copper(II) chlorides, chlor, formic acid, acetic acid, seawater and other salt solutions, the use of this material is recommended after clarification of the environmental conditions. A special feature of this alloy is its high resistance to crevice, pitting and stress corrosion cracking at elevated temperatures under oxidizing and reducing conditions. Star handles for quick and easy impeller replacement and ceramic side discs to protect the pump covers are installed as standard. The newly developed bellhousing allows the pump to be easily separated from the motor to perform service work. ACOSTAR 17 ACOSTAR WITH FREQUENCY CONVERTER By using a frequency converter the speed can be regula- ted continuously and the desired flow rate can be adjusted precisely during filling and dosing. Energy efficiency through adapted engine performance. / Speed regulation / Reversal of the direction of rotation / Overload protection / Precise drive control / Compact design / High energy efficiency CONNECTIONS You can choose between a ¾“ male thread connection or a ¾“ connec- tion spout. Both connections are made of robust PTFE. ACOSTAR 2000-A Flow rate max. (l/min.) 14 28 Discharge pressure max. (bar) 3 Volt 230 400 230 400 rpm 1400 2800 Ampere** 3,2 2 3,2 1,9 Engine output 0,37 kW Connections ¾“ male thread or Connection spout ¾“ Temperature (with dry run protection) 90 °C Weight 9,4 kg ACOSTAR 2000-A / Dry self-priming flexible impeller pumps / Made of PTFE (TEFLON®) / Suitable for corrosive media / Up to 3 meters dry priming / Head up to max. 30 meters / Flow rate between 3 and 28 l/min / Dry run protection as standard Connection ¾“ male thread Connection spout ¾“ ACOSTAR ** Increased current values during start-up 18 Other versions as well as frequency converters for wall mounting available on request! INTELLIGENT CONTROL OF IMPELLER PUMPS By using a frequency converter the speed can be regulated continuously and the desired flow rate can be adjusted precisely during filling and dosing. In addition, high energy efficiency results from adapted engine power. OPTIONALLY WITH BLUETOOTH CONTROL Control your impeller pump conveniently from your smartphone or tablet. Store, load, and send motor data sets and monitor your pumps wirelessly in live operation. FREQUENCY CONVERTER ARTICLE VOLTAGE NOMINAL CURRENT RECOMMENDED FOR ARTICLE NUMBER Motor-mounted frequency converter INVEOR alpha 230 V 6,9 A 0,37 kW to 0,75 kW 170010 Motor-mounted frequency converter INVEOR MA 1,1 230 V 9,2 A 0,75 kW to 1,1 kW 17001020 Motor-mounted frequency converter INVEOR MP BG B 2,2 400 V 4,6 A 1,2 kW to 2,2 kW 170010211 Motor-mounted frequency converter INVEOR MP SZ B 3,0 400 V 6,2 A 2,3 kW to 3,00 kW 17001023 Interface line INVEOR Connection from PC to motor-mounted frequency converter 170016 Bluetooth stick Suitable for frequency converter INVEOR 17001060 Nirostar 2000-B with INVEOR alpha / Easy commissioning via app / Clear fault analysis / 100 % compatible to PC software ADVANTAGES: / Reversal of the direction of rotation / Overload protection / Precise drive control / Compact design / High energy efficiency / Continuously adjustable / Freely configurable PID controller SOFTWARE FEATURES: / Process control (PID controller) / Fixed frequencies / Data record switchover / Catch function / Motor current limit PROTECTIVE FUNCTIONS: / Over- and undervoltage / l2t limit / Short circuit / ground fault / Motor and drive controller temperature / Anti-tilt / Blocking recognition / PID dry-run protection 19 Nirostar 2000-D with INVEOR MP 2.2 Nirostar 2000-E with INVEOR MP 3.0 FREQUENCY CONVERTER CHARACTERISTIC CURVES OF PUMPS WITH FREQUENCY CONVERTER 20 THE WORLD‘S FIRST IMPELLER PUMP FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES NIROSTAR 2000-A NIROSTAR 2000-B Capacity max. 30 l/min max. 60 l/min Discharge pressure max. 5 bar max. 5 bar Inlet / Outlet connections ¾“ 1“ rpm max. 2.800 U/min max. 2.800 U/min fluid temperature max. 60 °C max. 60 °C Pump head max. 7 meters (dry max. 3 meters) max. 7 meters (dry max. 3 meters) Weight 46,5 kg 47 kg WHAT IS ATEX? ATEX is an abbreviation for „ATmosphere EXplosible“. At the same time, ATEX is the abbreviated name of the European Directive 2014/34/EU concerning the placing on the market of explosion-proof electrical and mechanical equipment, components and protective systems. It has applied to all new equipment and protective devices since July 1, 2003. APPROVAL FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES The ATEX-NIROSTAR series has a type examination by a notified body in accordance with Annex III of Directive 2014/34/ EU, including the essential health and safety requirements in accordance with Annex II of Directive 2014/34/EU as a category 2 non-electrical device. Type Examination Certificate No.: BVS 18 ATEX H 004 X EQUIPMENT LABEL AND CLARIFICATION: EX II2/2G1 EX2 IIB3 T24 GB/GB5 +5 °C ≤ TA ≤ +40 °C 1. Equipment Group II – Surface Industries, Equipment Category 2 Gas / Vapor G, Suitable for Zone 1 and 2 2. Type of protection for non-electrical equipment in potentially explosive atmospheres. Explosion protection in accordance to ISO 80079-36/37 Standards. Type of protection “Constructional Safety“- Marked with EX 3. Gas Group IIB 4. Temperature Class T2 (Gas) Maximum Surface Temperature 300 °C 5. Explosion Protection Level Gb (High Level of Protection) Gas Labeling according to RL 2014/34/EU and ISO 80079 Part 36 The NIROSTAR ATEX is the first flexible impeller pump in the world with ATEX approval. The pump unit and electronic controls are mounted together on a sturdy trolley with large solid rubber tires (electrically conductive). The trolley includes a height-adjustable telescopic handle to ensure easy mobility in and around the worksi- te. Due to the compact design of the NIROSTAR ATEX, it is transpor- table in most passenger cars. The NIROSTAR ATEX brings all the advantages of a high quality fle- xible impeller pump including dry self-priming, suitability for abra- sive and corrosive liquids, and pulsation-free flow. NIROSTAR ATEX 21 SPECIAL APPLICATIONS DRUM PUMPS HOUSING MOTOR FLOW RATE MAX. DRUM SIZE IMPELLER ART. NO. NIRO 380-A Stainless steel 230 V 30 l/min 340 to 380 mm Viton 120717 NIRO 380-B Stainless steel 12/24 V 12/25 l/min 340 to 380 mm Viton 120718 UNI 380-A Aluminum 230 V 30 l/min 340 to 380 mm NBR 120719 UNI 380-B Aluminum 12/24 V 12/25 l/min 340 to 380 mm NBR 120720 NIRO 580-B Stainless steel 230 V 60 l/min 540 to 580 mm Viton 120721 NIRO 580-B Stainless steel 12/24 V 12/25 l/min 540 to 580 mm Viton 120722 UNI 580-B Aluminum 230 V 60 l/min 540 to 580 mm NBR 120723 UNI 580-B Aluminum 12/24 V 12/25 l/min 540 to 580 mm NBR 120724 IBC PUMP SET HOUSING MOTOR FLOW RATE MAX. DRUM SIZE IMPELLER ART. NO. NIROSTAR-A Stainless steel 230 V 30 l/min  Viton 120730 NIROSTAR-B Stainless steel 230 V 60 l/min  Viton 120731 UNISTAR-A Aluminum 230 V 30 l/min  NBR 120732 UNISTAR-B Aluminum 230 V 60 l/min  NBR 120733 MOBILE IMPELLER PUMP WITH PLATE FOR FAST AND SECURE MOUNTING ON DRUM FEATURES: / Dry self-priming flexible impeller pumps / Pump casings aluminium or stainless steel / Impeller materials NBR or Viton / The AC and DC motors are suited for continuous operation / Drum bracket available for drums up to 380 mm and 580 mm / Including a manual nozzle and nozzle holder MOBILE IMPELLER PUMP WITH PLATE FOR MOUNTING ON IBC-CONTAINER FEATURES: / Dry self-priming flexible impeller pumps / Pump casings aluminium or stainless steel / Impeller materials NBR or Viton / The AC and DC motors are suited for continuous operation / Including a manual nozzle and nozzle holder / 3.5 meters hose with spiral liner 22 ACCESSORIES DRY-RUN PROTECTION A dry run protection can be added to the impeller pumps. To protect the flexible impeller from overheating, a sen- sor interrupts the power supply. Flexible impeller pumps already on hand can easily be upgraded with a dry run protection. STAR HANDLES Allow the pump to be opened without tools. The pump can be cleaned or serviced quickly and easily without ha- ving to remove it from a pipeline. (for NIROSTAR A and B) FLOW REGULATOR With a flow regulator, also known as setter, the flow rate can be set to a certain, predefined flow rate. A meter is integrated into the housing. / Flow rate range: 8-30 l/min or 10-40 l/min / Connection thread: 2x1“ mt / Working pressure max.: 10 bar / Material: brass (approved for drinking water) CARRIER Carrying frame for convenient transport for all impeller pumps of the 2000 series (except NIROSTAR 2000-E and NIROSTAR 2000-F). TOOL FOR IMPELLER REPLACEMENT Aid for inserting the impeller into the housing, suitable for all ZUWA impeller pumps of the type A and B. PRESSURE SWITCH The pressure switch stops the pump when it reaches a predefined pressure. As soon as the pressure drops by 30 % the pump starts up automatically again (only for 400 V pumps). / Shift pressure: definable from 1-10 bar / Material: stainless steel or brass 23 ACCESSORIES NIROSTAR 2000-C with frequency converter and remote controlPump remote controlRadio remote control REMOTE CONTROLS FOR FREQUENCY CONVERTERS Remote control with 15m cable for controlling the speed and running direction of the frequency inverter. (for model NIROSTAR from size C) PUMP REMOTE CONTROL 10 meter extension cord with on/off switch. RADIO REMOTE CONTROL Small transmitter with receiver. METERS Electronic and mechanical meters for a wide variety of fluids and applications. TRANSPORT TROLLEY Cart with detachable handle and practical cable holder. ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13 - 17 83410 Laufen Germany Tel.: +49 (0) 8682 8934-50 E-Mail: export@zuwa.de Web: www.zuwa.de/en W e re se rv e th e rig ht to c ha ng e in fo rm at io n w ith ou t p rio r n ot ic e. S ub je ct to e rr or s. Z U W A- Zu m pe G m bH 2 02 6.

  3,8 MB

• Brochure Flat suction technology

  FLAT SUCTION TECHNOLOGY COMPLETE DRAINAGE OF FLUIDS ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en 05/2025 2 EMERGENCY SERVICES Flat Suction Set FLAT SUCTION PUMPS FOR DRAINAGE ZUWA flat suction sets are characterized by their practical and versatile usage options for removing water down to a few millimetres, depending on the surface. Flat suction sets are particularly useful for draining flooded basements and pools that need to be emptied. Unlike wet vacuum cleaners with a collection container, the water is pumped directly out without intermediate storage. FLAT SUCTION MAT The robust and flexible mats can adapt well to uneven surfaces. The suction mats enable (in contrast to submersible pumps or waste water pumps with a flat suction function) to pump the liquid down to a height of 1 mm. The flat suction set runs smoothly even at low water levels, and removes even the most minute residues. HEAVILY CONTAMINATED WATER? NO PROBLEM! With its flexible impeller, the robust ZUWA impeller pump can also transport particles and solids together with the liquid. For more heavily contaminated fluids, we also offer our flat suction pumps as a variant with a COMBISTAR 2000-B. Here the pump housing is made of stainless steel and is more resistant against abrasion and dirt. AREAS OF APPLICATION: / For standing water on flat roofs / Flooded basements and underground garages / Emptying swimming pools / Contaminated water during cleaning process TOP flat suction set with pump control FLAT SUCTION SETS BASIC, COMPACT, TOP AND OIL EXTRACTION SET Practical flat suction sets for quick and portable use in emergencies or for draining residual water. TECHNICAL DETAILS: / Up to 60 l/min flow rate (up to 96l/min possible on request) / Pump housing made of aluminum or stainless steel (special hardened housing possible) / Suitable for water, waste water, and heat transfer fluid EQUIPMENT: / UNISTAR or COMBISTAR 2000-B pump / Carrying frame / 3 x 3 m spiral hose 1“ with GEKA coupling / Flexible flat suction mat OIL SUCTION SET: / TPU impeller with polyamide bushing / 3 x 3 m oil-resistant 1” spiral hose with GEKA couplings / Also suitable for heating oil and diesel EMERGENCY SERVICES FLAT SUCTION SET With the EMERGENCY SERVICES flat suction set, oil spills from accidents can be largely absorbed, so that less binding agent is required and the risk of environmental pollution is reduced. EQUIPMENT: / 5 m oil-resistant spiral hose with GEKA locking ring couplings / STORZ-D fixed coupling 1” iG at pump outlet / with dry-run protection / Euro container with lid / Carrying frame with rubber buffer / Suitable for water, waste water, heat transfer fluids, oil, heating oil and diesel Art. No.: 110158FW OVERVIEW OF FLAT SUCTION TECHNOLOGY 3 MODEL PUMP HOUSING MATERIAL FLAT SUCTION MAT EURO CONTAINER PUMP CONTROL ART. NO. BASIC UNISTAR 2000-B Aluminum    110150 COMBISTAR 2000-B AISI 316L 110158 COMPACT UNISTAR 2000-B Aluminum    110151 COMBISTAR 2000-B AISI 316L 110157 TOP UNISTAR 2000-B Aluminum    110152 COMBISTAR 2000-B AISI 316L 110154 OIL EXTRACTION SET UNISTAR 2000-B Aluminum On option Art.-No.: 110169   110153 COMBISTAR 2000-B AISI 316L 110155 MODEL OVERVIEW AND ACCESSORIES PRACTICAL ACCESSORIES EURO CONTAINER WITH LID For convenient transportation and storage of pump and accessories. Art. No.: 2008550 DRY-RUN PROTECTION The dry-running protection allows the flat suction set to be operated without monitoring. For UNISTAR 2000-A Art. No.: 130100 For COMBISTAR 2000-A Art. No.: 130120 REMOTE CONTROL SET Remote control of the flat suction set. Range: 50 m Art. No.: 141005 CONNECTION FOR 2 FLAT SUCTION MATS Connector with shut-off valve for adding a second flat suction mat Art. No.: VT02 Flat suction mat Art. No.: FM02 ELEPHANT SUCTION SET The mobile suction set is economical, quick to set up; and immediately ready for use with any drill or cordless screw- driver. You can react quickly with the ELEPHANT in hard- to-reach spaces without any mains connection. EQUIPMENT: / Drill pump UNISTAR 2001-B / 2 x 3 m temperature-resistant ¾” textile hose with threaded connection / Incl. flat suction mat and suction strainer / Incl. transport box with lid (600 x 400     x 290 mm) FEATURES: / Fast, compact, reliable / Bi-directional operation possible Art. No.: 1101511ELEPHANT flat suction set (supplied without cordless screwdriver) ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13 - 17 83410 Laufen Germany Tel.: +49 (0) 8682 8934-50 E-Mail: export@zuwa.de Web: www.zuwa.de/en W e re se rv e th e rig ht to c ha ng e in fo rm at io n w ith ou t p rio r n ot ic e. S ub je ct to e rr or s. Z U W A- Zu m pe G m bH 2 02 5. I‘m also in digital form

  233,6 KB

• Broschure Filling- and Flushing stations

  FILLING AND FLUSHING STATIONS FOR MOBILE USE 04/2024 ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en 2 GENERAL INFORMATION ON FILLING AND FLUSHING STATIONS SOLARCHECK MOBILCENTER Flushing, filling with heat-transfer fluid, and venting solar systems, all in one single step. The latest versions of ZUWA solar filling stations for flushing and filling of solar thermal plants are small, easy to transport and fit upright in the trunk of a car. Sophisticated design and the low dead weight make the Solar- check Mobilecenter the ideal tool for mobile use at the customer‘s site. For more than 20 years, the Solarcheck Mobilcenter has proven its worth in heating and plant engineering and has already made it the world market leader in this segment. Transport and professional handling are very easy thanks to the high-perfor- mance self-priming pump, the sturdy trolley with big pneumatic tires, the tele- scopic height adjustable handle, and the removable canister. APPLICATIONS: / Flushing, filling and venting of solar thermal systems DESCAL MOBILCENTER The Descal Mobilcenter is a descaling device for the SHK professional for rin- sing hot water tanks and heat exchangers with descaling agents. Acid-resis- tant components make the Descal Mobilcenter the first choice when working with aggressive acidic decalcifiers. APPLICATIONS: / Descaling and flushing of hot water tanks and heat exchangers / Clean and disinfect / Removal of lime deposits, biofilm/microorganisms, corrosion and oil as well as organic deposits (glycol) FLUSH PRO The Flush Pro is a practical filling system for professional use. In addition to fil- ling larger solar systems with several collectors, ground collectors of geother- mal systems or heating systems such as underfloor heating or central heating, it is also possible to flush and bleed the pipe system. The heart of the filling station is the dry, self-priming impeller pump. It gene- rates a high delivery volume - important for flushing air pockets out of the col- lector circuit. Depending on the model, the delivery rate is between 60 and 90 liters per minute, with a maximum delivery pressure of 5 bar. APPLICATIONS: / Flushing, filling and venting larger solar systems, ground collectors and heating systems 3 GENERAL INFORMATION ON FILLING AND FLUSHING STATIONS DETAILED IMAGES MOBILE SERVICE CENTER Mobile Service Center to empty and pour clean and used fluids. Easy handling: No need to heave around heavy canisters, no spilling of fluid. APPLICATIONS: / Empty and refill clean and soiled fluids / Removal of used oil from motors, gear boxes and hydraulic systems / Removal of cooling lubricants and drilling water from CNC-machines / Routine maintenance of machinery CLEANING MOBILCENTER In different industrial applications many types of media are used.Among them are process water, glycol-based coolants, and cooling lubricants. The efficien- cy of the machinery in question might deteriorate over the years, which often happens due to normal ageing processes, or, and this is mostly reversible, be- cause of deposits or particles which block lines, valves and such. Sedimentary deposits, accumulation of mud and corrosion can block the systems up to when they stop working completely. By making sure the fluids used are filtered and the relevant machinery is flushed and cleaned, regularly disruptive downtimes can be avoided. APPLICATIONS: / Filtration, rinsing and purification of contaminated industrial liquids All-terrain pneumatic tiresShut-off valve made of metal, positioned shockproof Large inlet Fill level indicator Telescopic handle with soft grip Return hose connection in 90° angle Carrying handlePump with filter 4 SOLARCHECK MOBILCENTER SOLARCHECK MOBILCENTER UNISTAR FOR REFILLS & SERVICE PUMP UNISTAR 2000-A / Dry self-priming flexible impeller pump with glycol resistant impeller made of NBR PRESSURE RELIEF VALVE / The pressure relief valve at the pump outlet is used to release the pressure in the delivery hose after use. Thus, the hose can be easily and quickly disconnected from the fittings HOSES / Temperature resistant up to 100 °C, threaded hose cou- plings with high-pressure crimped fittings BALL VALVES AT THE HOSE ENDS / The ball valves at the hose ends are leak-proof and allow the pre-filling of the hoses without air entering into the solar collectors during the filling process EASY TRANSPORTATION / Thanks to a handle on the back of the device it can be transported easily over stairs and other obstacles by using only one hand. The device can be held closely to the body axis and is carried very comfortable / The telescopic handle with soft grip is height adjustable from 78 to 110 cm / The unit is absolutely leak-proof during horizontal or vertical transportation FINE FILTER WITH SIGHT GLASS / The filter at the pump inlet filters solder or weld residues / The sight glass enables the detection of air bubbles in the heat transfer fluid RETURN HOSE CONNECTION IN 90° ANGLE / Return hose connection in 90° angle avoids bending of the hose / Secured caps MADE IN GERMANY SOLARCHECK MOBILCENTER PLUS UNISTAR MULTI-FUNCTIONAL BALL VALVE AT PUMP INLET / The Plus version is equipped with a three-way ball valve at the pump inlet, which makes it possible to draw in from external containers and thus to fill the Solarcheck Mobilcenter or to fill the system directly.This means that you do not have to transfer liquid into the canister first which is particularly inconvenient with larger volu- mes. Also, the flushing of the pump is facilitated 5 SOLARCHECK MOBILCENTER SOLARCHECK MOBILCENTER P80 FOR FIRST FILLINGS The P80 model is the low-cost entry-level model of the Solarcheck Mobilcenter series. PUMP P80 / Robust centrifugal pump made of cast iron with an impeller made of brass HOSES / Temperature resistant up to 60 °C, threaded hose cou- plings with high-pressure crimped fittings FAMILIAR SETUP / As with the Solarcheck Mobilcenter Unistar, these models also have a height-adjustable telescopic handle and all-terrain pneumatic tires to ensure easy transport SOLARCHECK MOBILCENTER P90 With a maximum pressure of 8 bar this model is suited for the filling of larger solar plants or plants on high-rise buil- dings and extensive industrial complexes. For a higher flow rate (60 or 90 liters per minute) use our FLUSH PRO. SOLARCHECK MOBILCENTER UNISTAR 2000-A UNISTAR 2000-A PLUS P80 P90 Pump Dry self-priming flexible impeller pump with glycol resistant impeller Dry self-priming centrifugal pump Flow rate max. 30 l/min* 30 l/min 30 l/min Discharge pressure max. 5 bar 6 bar 8 bar Media temperature max. 90° C 60° C 80° C Motor 230 V, 50 Hz with overheat protection Hoses ½“ EPDM hose with ball valves ½“ PVC fabric hose ¾“ EPDM hose Filter Fine filter with sight glass Container UV-stabilized PE canister with large closable filling opening, filling level scale and shut-off valve at the outlet Container size 30 l Pressure relief valve     Ball valve (pump inlet)     Cart Welded, stable moulded tube frame with telescopic handle and soft grip Dimensions (H x W x D) 76-100-110 x 49 x 51 cm Packaging dimensions: 80 x 40 x 50 cm Weight 21 kg 22 kg 22 kg Art. No. 134052V11 134052V11PLUS 134053V11 134060-V11 6 FLUSH PRO FUNCTION AND PROCESS 1 + 2 MIXING OF HEAT TRANSFER LIQUID Water and concentrate are drawn from two different con- tainers and the mixture is pumped back into them. 1 + 3 + 4 FILLING AND FLUSHING OF THE SYSTEM Flow line: The heat transfer fluid is pumped from the ex- ternal containers directly into the system, which is very useful when larger amounts are being used. Return: From heat pump system directly into internal tank. 3 + 4 + 5 FLUSHING AND VENTING OF THE SYSTEM After filling, switch to internal circuit between canister and system for venting. Optional flow direction reversal can be used! QUICK AND EASY CHANGE OF HEAT TRANSFER FLUID EQUIPMENT / Dry self-priming impeller pump / 2 x 3 m supply and return hoses with ball valves / Compressed hose screw connection / Trolley made of welded, stable compact chassis with telescopic extension and easily movable pneumatic tires / Impeller pump with glycol-resistant impeller / 2 multifunctional valves (suction and pressure side)  / UV-stable PE canister with large lockable filling opening / filling opening and filling level scale THE TWO MULTIFUNCTIONAL VALVES ALLOW THE CONNECTION OF EXTERNAL CONTAINERS, E.G. SUCTION FROM IBCS, AND THE EXECUTION OF VARIOUS WORK STEPS IN SUCCESSION WITHOUT HAVING TO RECONNECT THE HOSES. THE PROFESSIONAL WHO MAKES FLEXIBILITY POSSIBLE! The ability to carry it with one hand and upgrade it at any time with our combinable accessory sets makes it the perfect all- rounder. The Flush Pro s a practical filling and flushing system for professional use. In addition to filling larger solar systems with several collectors, ground collectors of geothermal systems or heating systems such as underfloor heating or central heating, it is also possible to flush and vent the pipe system. THE CENTERPIECE The dry self-priming impeller pump is the heart of the Flush Pros. It generates a high delivery volume, which is important for flushing air pockets out of the collector circuit. The delivery rate is up to 60 liters per minute, with a maximum delivery pressure of 5 bar. The pump can also pump a mixture of air and water without any problems! NEW! with ball valves 7 FLUSH PRO FLUSH PRO 90/120 The FLUSH PRO 90/120 is used for the precise filling of large geother- mal plants as well as central heating systems when very large quanti- ties of liquids have to be transported. / / Flow rate: max. 90 l/min / Container: 120 liters / With optional filter or filter bag (see accessories) FLUSH PRO 90/55 The model 90/55 combines a higher capacity output with a larger tank and is therefore ideal for filling larger solar systems. Transparent PVC fabric hoses and an optional filter with sight glass provide you with an overview on air pockets and the degree of contamination of the liquid in the tank. / Flow rate: max. 90 l/min / 55 liter container / With optional filter or filter bag (see accessories) FLUSH PRO MC 60/30 MC 90/55 MC 90/120 Pump Dry self-priming flexible impeller pump with glycol resistant impeller Flow rate max. 60 l/min 90 l/min Discharge pressure max. 5 bar Fluid temperature 90° C 60° C Motor 230 V, 50 Hz with overheat protection Hoses ¾“ EPDM hose with ball valves ¾“ PVC fabric hose Filter Fine filter with sight glass Optional Container UV-stabilized PE canister with large closable filling opening, filling level scale and shut-off valve at the outlet Container size 30 l 55 l 120 l Pressure relief valve    Ball valve (inlet / outlet)    Cart Welded, stable moulded tube frame with telescopic handle and soft grip Welded, stable moulded tube frame Dimensions (H x W x D) 76-100-110 x 49 x 51 cm 105 x 49 x 64 cm 83 x 70 x 140 cm Weight 25 kg 39 kg 47 kg Art. No. 134058V11 1340581 1340582 8 EQUIPMENT / Efficient self-priming pump - tolerates abrasives in fluid / 3 m suction and pressure hose each (KOMPAKT version: 2 m) / 4 Suction probes for dipstick openings or hard-to-reach filler necks / Removable support of probes with leak-tight bottom to collect rest of fluids from the probes / Two multi-functional ball valves / Comfortable transportation on trolley with canister and pneumatic wheels / Optional: Flow meter and nozzle APPLICATION / Removal of used oil from motors, gear boxes and hydraulic systems / Removal of cooling lubricants and drilling water from CNC-machines / Routine maintenance of machinery FUNCTION Additionally to the external suction and discharge hoses the pump has two con- nections to the tank. By using the multi-functional ball valves A and B, the filling or emptying of the tank is directed. Used oil and other fluids are drawn into the tank of the service center. It is easy to drive to a collection drum to dispose of the fluids by pumping them into the drum. Likewise, the service center can be used to transport fluids to the points of use in order to pump them there into a motor or likewise machine. Mobile service center unit for extracting and refilling clean or contaminated media. Easy to use - no handling of heavy canisters, no spilling of liquid! Servicecenter Mobile KOMPAKT Servicecenter Mobile MOBILE SERVICE CENTER All hoses are also available in other lengths on request. SERVICE CENTER KOMPAKT MOBILE Pump Dry self-priming flexible impeller pump with glycol resistant impeller Flow rate max. 15 l/min 15 l/min 30 l/min Discharge pressure max. 3 bar Motor 230 V, 50 Hz with overheat protection Hoses 3m ½“ Filling hose 2m ½“ Suction hose 3m ½“ Filling hose 3m ½“ Suction hose Suction probes Shut-off and probe set Suction hose with probe adapter Container UV-stabilized PE canister with large closable filling opening, filling level scale, and shut-off valve at the outlet Container size 30 l 55 l Ball valve    Cart Welded, stable molded tube frame with telescopic handle and soft grip Welded, stable molded tube frame Maße (H x B x T) 76-100-110 x 49 x 51 cm 105 x 49 x 64 cm Weight 25 kg 53 kg 54 kg Art. Nr. 1320661 132064 132065 9 CLEANING MOBILCENTER USAGE PIPE SYSTEMS: / Heating systems / Cooling systems / Industrial plants HEAT EXCHANGERS: / Warm water systems / Cars and trucks / Chilled water unit INDUSTRIAL / Process water circuit / Fire extinguishing systems / Sprinkler systems / Clean tanks MECHANICAL ENGINEERING: / CNC systems / Grinding machines / Lathes / Milling machines / Bandsaws APPLICATIONS: / Draining / Filling / Disinfecting / Cleaning / Refurbishment / Flushing EQUIPMENT / Impeller pump COMBISTAR 2000-B / NBR impeller* / tank with max. 55 liters capacity*** / 2 x 3m PVC fabric hose Dismantled filterComplete filter REMOVING: / Sedimentary deposits / Biofilm / Corrosive deposits / Microorganisms / Sludge In different industrial applications many different types of media are used. Among them are process water, glycol-ba- sed coolants, and cooling lubricants. The efficiency of the machinery in question might deteriorate over the years, which often happens due to normal ageing processes, or, and this is mostly reversible, because of deposits or particles which block lines, valves and such. Sedimentary deposits, accumulation of mud and corrosion can block the systems up to when they stop working completely. By making sure the fluids used are filtered and the relevant machinery is flushed and cleaned, regularly disruptive downtimes can be avoided. THE CLEANING MOBILCENTER IS PERFECTLY SUITED FOR FILTERING AND CLEANING IN THE INDUSTRIAL SECTOR. MODELL MOTOR RPM PRESSURE MAX. CAPACITY MAX. FILTER** 75 µm ART. NO. KW V A Cleaning Mobilcenter 0,55 230 4,3 2800 rpm 5 bar 60 l/min Cartridge filter housing Stainless steel 1340584 Cleaning Mobilcenter 0,55 230 3,2 1400 rpm 4 bar 30 l/min Cartridge filter housing Stainless steel 1340585 Dimensions: W 47 cm x H 105 cm x D 66 cm | Weight: 40 kg | Recommended accessories: Dry-running protection for impeller pump. * Different impeller materials available (e.g.: Viton® or EPDM). ** Various filter alternatives available on request. *** Larger tanks available on request. 10 DESCAL MOBILCENTER APPROVED MEDIA / Manufacturer SANIT: KalkLöser and CitroPlus KalkLöser / Manufacturer SOTIN: Descaler 212 and 212 TW / Manufacturer GRÜNBECK: GENO®-clean M and GENO®-clean CP / Manufacturer Schweitzer-Chemie: BEIZER 630 / (in each case in the dosage specified by the manufacturer) EQUIPMENT / Dry self-priming impeller pump with stainless steel housing / Acid resistant connections / Conveniently movable trolley with large pneumatic wheels / Sturdy cart with pneumatic tyres / Replaceable plastic canister FUNCTION The descaling agent is pumped in a circuit between the heat exchangers and the Descal Mobilcenter. Through the action of the acid at a standstill the lime deposits are dissolved. The cycle of rinsing and allowing the acid to act is repeated until the liquid is free of lime residues - visible through the trans- parent hoses and at the filter cup. EFFECTIVE / High pressure reliably transports the acid to all deposits. / High discharge volume enables a faster rinsing out of the dissolved lime CLEAN / The pressure relief valve at the pump outlet prevents the acid from spraying out when dismantling the pressure hose after use. / The pump drains itself almost completely at the end of ope- ration and can be easily opened for cleaning / The ball valve allows the pump to be flushed while desca- ling agent remains in the canister, as well as the suction of liquid from external containers Lime deposits of one millimeter thickness already reduce the efficiency of a heat exchanger by up to 10 %. Transmission losses of up to 40 % are possible with thicker coatings. In regions with calcareous water, heat exchangers and hot water tanks must therefore be decalcified at regular intervals. The Descal Mobilcenter is a special tool for the HVAC professional for rinsing hot water tanks and heat exchangers with descaling solution. The device has been tested with the following media and approved for this purpose (max. media temperature: 40°C).“ FLUSHING STATION FOR EFFECTIVE DESCALING OF HEAT EXCHANGERS AND HOT WATER TANKS FURTHER DESCALING AGENTS ON REQUEST 11 DESCAL MOBILCENTER *Suitable for media from Sanit **Suitable for media from Sotin, Grünbeck and Schweitzer Chemie DESCALE MOBILCENTER PLUS The PLUS variant is recommended for professional, fre- quent use. The equipment with additional functions avoids increased wear and tear, accelerates and facilitates the execution of the rinsing processes. / The bypass with return flow into the tank enables the rinsing with lower flow rates / Additional sampling valve for sampling during operation (e.g. for a pH value measurement) / Possibility to connect an overflow box to prevent the tank overflowing. DESCAL MOBILCENTER 60/55 With a maximum flow rate of 60 l/min and a tank volume of 55 liters, the model 60/55 is suitable for use in larger circuits, and for flushing large hot water tanks and heat exchangers. / Flow rate: 60 l/min / Container: 55 liters DESCAL MOBILCENTER COMPACT PLUS 60/55 Pump Dry self-priming flexible impeller pump with glycol resistant impeller: Flow rate max. 30 l/min 60 l/min Discharge pressure max. 5 bar Media temperature max. 40° C Motor 230 V, 50 Hz with overheat protection Hoses PVC fabric hose Filter Fine filter with sight glass  Fine filter with sight glass Container UV-stabilized PE canister with large closable filling opening, filling level scale and shut-off valve at the outlet Container size 30 l 55 l Pressure relief valve    Ball valve (pump inlet) Ball valve at the inlet Ball valve at the inlet, bypass valve at the outlet Ball valve at the inlet Cart Welded, robust tube frame, telescopic handles with soft grip Welded, robust tube frame Dimensions (H x W x D) 76-100-110 x 49 x 51 cm 105 x 49 x 64 cm Weight 23 kg 27 kg 42 kg Art. No. 1340591V11A* 1340591V-V11A** 1340603-V11A* 1340602-V11A** 13405955A* 13405955V-A** 12 FLEXIBLE IMPELLER PUMPS SOLAR FILLING PUMP WITH HANDLE AND FILTER The solar filling pump with carrying handle is a small, mobile and cost-effective solution for filling and flushing solar systems. EQUIPMENT / Dry self-priming impeller pump UNISTAR 2000-A / Carrier with rubber buffers / Filter with sight glass / Pressure relief valve at pump outlet With UNISTAR 2000-A Art. No.: 110120M-SOL DRILL-DRIVEN PUMP TYPE A TYPE B Flow rate max. 30 l/min 60 l/min Discharge pressure max. 4 bar 4 bar Connections ¾“ 1“ Minimum drive power 500W 700W PUMPS FOR DRILLING MACHINES The drill-driven flexible impeller pumps are favored for the occasional use. In combination with a screwdriver or drill, it is immediately ready for use and impresses with its long service life. It is dry self-priming and works according to the same prin- ciple as a conventional water pump. By assembling a drill or screwdriver the motor is substituted. The pump’s motor shaft fits into the drill chuck of all conventional drills and screwdrivers. ADVANTAGES / Dry self-priming from a depth of up to three meters without the need to pre-fill the pump / The flexible impeller also transfers fluids containing particles / The pump housings made of aluminum / stainless steel guarantee long service life / The shaft is supported by high quality ball bearings 13 ACCESSORIES FILTER BAG AND LID Use the disposable filter bags for very contaminated heat transfer fluid or sludgy heating water. They supplement the filter at the pump inlet of the ZUWA flushing stations and pre- vent the filter screen from being clogged. (70 μm for coarser dirt and 40 μm for finer dirt). SIMPLE: Hang the filter bag on the canister opening and fasten it with the screw cap. SUITABLE FOR THE FOLLOWING DEVICES / Solar filling stations Solarcheck Mobilcenter / Universal filling and flush stations FLUSH PRO / Descaling station Descal Mobilcenter SCREW CAP WITH / Brass or stainless steel fitting / Return connection / Pressure compensation FILTER BAGS FOR MOBILCENTER / for 30l-container 10 pieces (70 µm) Art. Nr.: 132001SET 10 pieces (40 µm) Art. Nr.: 132002SET 10 pieces (5 each with 70 µm and 40 µm) Art. Nr.: 132003SET / für 55/120l-container 10 pieces (70 µm) Art. Nr.: 132004SET SCREW CAP / SMC P80, UNISTAR, Art. Nr.: 805531 / SMC P90, Spülprofi MC 60/30 Art. Nr.: 8055311 / Spülprofi 90/55 und 90/120 Art. Nr.: 805533 / Antikalk MC Art. Nr.: 805532 FOLDABLE EMERGENCY PAN FOR LIQUIDS The easy-to-clean PVC pans are excellent for collecting small quantities of li- quid, for maintenance, in filling areas, and for degreasing and cleaning of en- gine components. The pans are also resistant to oil and many chemicals! For transport, the pans can be easily folded and stored compactly. A Velcro fas- tener is used for practical attachment. 76 x 76 x 12 cm (70 liters) Art.no.: 120836 122 x 122 x 14 cm (207 liters) Art.no.: 120837 14 EQUIPMENT 1. Digital flow meter 2. Fine filter 20 μm 3. Stainless steel panel 4. Hose connection to pump 5. IP 44 socket 6. Pressure regulator 7. Connection for disposable filling cartridges or softening devices 8. Multi-functional valves 9. Compressed air connection with timed electromagnetic valve 1 2 3 4 5 6 7 8 9 ADD-ONS FILLING AND FLUSHING SYSTEM FOR HEATING WATER Suitable for heating filling according to VDI guideline 2035 (German norm) and ÖNORM H 5195-1 (Austrian norm). The plate-mounted unit can be easily hooked onto the hose bracket of the rinsing station. Disposable filling cartridges or water softeners for water treatment can be connected easily upstream. Art. No.: 105013 CAN BE COMBINED VERY WELL WITH THE EXTENSION UNIT „FLOW DIRECTION REVERSAL“ COMPRESSED AIR SUPPLY FLUSH PRO REMOVING STUBBORN DEPOSITS WITHOUT CHEMICALS Stubborn deposits often cannot be removed by flushing volume and pressure alone. With the ZUWA compressed air feed extension unit, the already high liquid flushing volume is supplemented by compressed air blasts. This creates turbulence and pressure surges that reliably remove even stubborn deposits. The interval can be adjusted quickly and individually using the included, timer-controlled solenoid valve. The pressure resistance of the system must be checked in advance and taken into account when setting the compressed air. A compressed air supply of 3 to 5 bar is already very effective. Art.no.: 15122508 15 REVERSE FLOW VALVE SOLARCHECK MOBILCENTER, FLUSH PRO MORE EFFECTIVE FLUSHING This unit allows the user to regulate the flow and reverse the flow direction of supply and return. This improves the flushing of the device and provides a more effective removal of debris. CONSISTING OF: / 4-way ball valve with L-bore: to change the flow direction / Return hose to the tank / Media temperature max. 110 °C / Weight 1,5 kg Flow direction reversal FLUSH PRO 60 Art.no.: 15122501 Flow direction reversal FLUSH PRO 90 Art.no.: 15122502 Flow direction reversal Solarcheck Mobilcenter UNISTAR Art.no.: 15122503 ADD-ONS OVERFLOW BOX FOR OVERFLOWING DECALCIFIERS The box safely catches overflowing and foaming descaling solution. The curved hose rail allows the liquid to flow into the box in a controlled manner. The agent can then be sucked directly from the container. No danger from transferring or handling the acid. EQUIPMENT / Plastic box / 2 m connecting hose / Stainless steel fittings Art.no.: 1340592 REVERSE FLOW VALVE DESCAL MOBILE CENTER This unit allows the user to regulate the flow and reverse the flow direction of the supply and return. This improves flushing and ensures more effective removal of deposits. Without compressed air connection Art.no.: 1050131 With compressed air connection Art.no.: 1050131L Connection hoses for flow direction reversal Art.no.: 1050131S ALSO SUITABLE FOR RETROFITTING EXISTING DEVICES! OPTIONAL: COMPRESSED AIR CONNECTION (FLUSHING COMPRESSOR) ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13 - 17 83410 Laufen Germany Tel.: +49 (0) 8682 8934-50 E-Mail: export@zuwa.de Web: www.zuwa.de/en W e re se rv e th e rig ht to c ha ng e in fo rm at io n w ith ou t p rio r n ot ic e. S ub je ct to e rr or s. Z U W A- Zu m pe G m bH 2 02 2.

  4,2 MB

• Brochure Drill Driven Pumps

  ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en MADE IN GERMANY 09/2024DRILL-DRIVEN PUMPS HIGH PERFORMANCE, PORTABLE, AND ALWAYS READY FOR ACTION! Wherever liquids need to be pumped, the ZUWA drill pump is an unbeatable tool for craftsmen or service technicians and fits into any toolbox. The high-quality stainless steel pump shaft can be fastened in the chuck of any standard drill or cordless screwdriver and is thus ready to use in the shortest amount of time. By selecting high-quality and robust materials such as marine grade aluminum and stainless steel, a wide variety of applications are possible. Be it pumping out manholes, emptying used oil containers, or for example refilling heat ex- changers in various installations including solar systems. The flexible impeller pump is dry self-priming, suitable for solids, and can purge trapped air. Its compact design is space- saving, easy to use, and extremely durable! UNISTAR 2001-A / 2001-B Universal pump with marine grade aluminium housing for pumping clean fluids or contaminated fluids with non-abbrasive particles e.g., heat transfer medium (glycol), oils, diesel, water, and coolant. COMBISTAR 2001-A / 2001-B Pump for abrasive or slightly corrosive liquids, works well for used oil and waste water with solids content. Wetted parts in high quality AISI 316L stainless steel. NIROSTAR 2001-A / 2001-B High quality stainless steel pump suitable for many different applications. All metal parts in AISI 316L. Excellent for corrosive environments and media such as descaling or cleaning agents. DRILL-DRIVEN PUMP TYPE A TYPE B Flow rate max. 8 GPM 16 GPM Discharge pressure max. 58 PSI 58 PSI Connections ¾“ 1“ Minimum drive power 500W 700W TECHNICAL DETAILS APPLICATIONS Due to the use of different types of materials, the drill pump can be used in a wide variety of areas. / Diesel and oil transfer / Re-fill solar collectors / Drain flooded basements or sumps / Drain aquariums, boats, pools, and ponds / Drain or fill water beds ADVANTAGES / Dry self-priming from a depth of up to three meters without the need to pre-fill the pump / Reversible flow direction / The flexible impeller can transfer fluids containing solids / The pump housings made of marine grade aluminum or stainless steel guarantee a long service life / The shaft is supported by high quality ball bearings DRILL ADAPTER Fitting adapter to connect the pumps to all standard cordless drills or screw- drivers. Simple connection of the pump shaft to the chuck, drill depth stop can also be used. Assembly in less than a few minutes! Art. no. 11012300 DRILL SUPPORT With feet the impeller pump can be mounted to a regraded support which sup- ports the drill. The adapter and the drill support are available separately to upgrade pumps already on hand. Art. no. 11012310

  341,5 KB

• Brochure ACOSTAR

  Acostar_EN.indd ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en MADE IN GERMANY ACOSTAR IMPELLER PUMP MADE OF PTFE FOR THE CHEMICAL SECTOR FOR A WIDE VARIETY OF APPLICATIONS IN THE CHEMICAL SECTOR The ACOSTAR impeller pump is the optimum pump for the chemical sector thanks to the use of PTFE, high-quality shaft seals and impellers made of FPM/FKM (Viton®) or EPDM. It is suitable for both oxidized, diluted, as well as mixed acids. Dry-running of the pump is prevented by the use of an e� ective dry-running protector (only for 230/400V). Various mo- tor versions are available (230V, 400V, 12V, 24V; 1,400 rpm, 2,800 rpm; 50Hz, 60Hz). Using a frequency converter (optio- nal) allows adjustment of the pump’s speed and direction of rotation. The pump shaft of the ACOSTAR is made of Hastelloy® C-22. This material o� ers good resistance to media such as, sul- furic acid, phosphoric acid, nitric acid, chlorine gas, acid mixtures containing sulfuric acid, and oxidizing acids containing chloride ions. In the presence of strong oxidizing agents such as iron(III) and copper(II) chlorides, chlor, formic acid, acetic acid, seawater and other salt solutions, the use of this material is recommended after clarifi cation of the environmental conditions. A special feature of this alloy is its high resistance to crevice, pitting and stress corrosion cracking at elevated temperatures under oxidizing and reducing conditions. Star handles for quick and easy impeller replacement and ceramic side discs to protect the pump covers are installed as standard. The newly developed bellhousing allows the pump to be easily separated from the motor to perform service work. 05/2022 PART MATERIAL Pump housing PTFE Pump cover* PTFE Pump shaft Hastelloy® C-22, material number 2.4602 Shaft seal FKM, EPDM Rod seal FKM, EPDM Impeller FKM, EPDM * The PTFE lids of the ACOSTAR are covered and protected by ceramic discs on the side in touch with the fl uid. ACOSTAR WITH FREQUENCY CONVERTER By using a frequency converter the speed can be regulated continuously and the desired fl ow rate can be adjusted precisely during fi lling and dosing. Energy e� ciency through adapted engine performance. / Speed regulation / Reversal of the direction of rotation / Overload protection / Precise drive control / Compact design / High energy e� ciency CONNECTIONS You can choose between a ¾“ male thread connection or a ¾“ connec- tion spout. Both connections are made of robust PTFE. ACOSTAR 2000-A Flow rate max. (l/min.) 14 28 Discharge pressure max. (bar) 3 Volt 230 400 230 400 rpm 1400 2800 Ampere** 3,2 2 3,2 1,9 Engine output 0,37 kW Connections ¾“ male thread or Connection spout ¾“ Temperature (with dry run protection) max. 90°C Weight 9,4 kg ACOSTAR 2000-A / Dry self-priming fl exible impeller pumps / Made of PTFE (TEFLON®) / Suitable for corrosive media / Up to 3 meters dry priming / Head up to max. 30 meters / Flow rate between 3 and 28 l/min / Dry run protection as standard Connection ¾“ male thread Connection spout ¾“ **Increased current values during start-up

  1,2 MB

• Brochure NIROSTAR ATEX

  ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de/en NIROSTAR ATEX THE WORLD‘S FIRST FLEXIBLE IMPELLER PUMP FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES The NIROSTAR ATEX is the first flexible impeller pump in the world with ATEX approval. The pump unit and electronic con- trols are mounted together on a sturdy trolley with large solid rubber tires (elec- trically conductive). The trolley includes a height-adjustable telescopic handle to ensure easy mobility in and around the worksite. Due to the compact design of the NIROSTAR ATEX, it is transportable in most passenger cars. The NIROSTAR ATEX brings all the ad- vantages of a high quality flexible im- peller pump including dry self-priming, suitability for abrasive and corrosive li- quids, and pulsation-free flow. This flexible impeller pump meets the strict requirements of Category 2G of Directive 2014/34/EU. It is designed to convey flammable liquids per Gas Group IIB and Temperature class T2. The unit can be used in areas where an explosi- ve atmosphere of gas and vapor per Gas Group IIB and Temperature Class T2 can occur. 05/2024 WHAT IS ATEX? ATEX is an abbreviation for „ATmosphere EXplosible“. At the same time, ATEX is the abbreviated name of the European Directive 2014/34/EU concerning the placing on the market of explosion-proof electrical and mechanical equipment, components and protective systems. It came into effect on 1 July 2003, and all new equipment and protective systems have been subject to it since. APPROVAL FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES The ATEX-NIROSTAR series has a type examination by a notified body in accordance with Annex III of Directive 2014/34/ EU, including the essential health and safety requirements in accordance with Annex II of Directive 2014/34/EU as a category 2 non-electrical device. Type Examination Certificate No.: BVS 18 ATEX H 004 X Equipment label and clarification: EX II2/2G1 EX2 IIB3 T24 GB/GB5 +5°C ≤ TA ≤ +40°C 1. Equipment Group II – Surface Industries, Equipment Category 2 Gas / Vapor G, Suitable for Zone 1 and 2 2. Type of protection for non-electrical equipment in potentially explosive atmospheres. Explosion protection in accordance to ISO 80079-36/37 Standards. Type of protection “Constructional Safety“- Marked with EX 3. Gas Group IIB 4. Temperature Class T2 (Gas) Maximum Surface Temperature 300°C 5. Explosion Protection Level Gb (High Level of Protection) Gas Labeling according to RL 2014/34/EU and ISO 80079 Part 36 IMPELLER MATERIALS The ZUWA Flexible Impeller Pumps are equipped standard with NBR (Perbunan®, Buna-N®). Five different elastomer type impellers can be equipped for ATEX applications! IMPELLER MATERIAL SUITABLE FOR CHARACTERISTICS NBR Acrylonitrile-Butadiene-rubber (Perbunan®, Buna-N®): water, antifreeze, heat transfer fluid, vegetable oil and grease high impact elasticity and good mechanical strength good for applications involving high pressures up to max. 5 bar EPDM Ethylene-Propylene-Diene-rubber (Keltan®, Buna EP®) high temperatures, acids and bases high elasticity and very good mechanical stability FKM or FPM Fluor-rubber (Viton®, Fluorel®) oil, diesel, fuel oil, palm oil, soy bean oil and oil emulsive wood preservatives very good chemical resistance, less mechanical resistance CR Chloroprene-rubber (Neoprene®, Bayprene®) preferably used for applications in the food industry flame retardant, tearproof, durable NIROSTAR 2000-A NIROSTAR 2000-B Capacity max. 30 l/min max. 60 l/min Pressure max. 5 bar max. 5 bar Inlet / Outlet Connections ¾“ 1“ Speed max. 2.800 rpm max. 2.800 rpm Protection Class IP 66 IP 66 Fluid Temperature max. 60°C max. 60°C Suction Capability max. 7 meters (dry max. 3 meters) max. 7 meters (dry max. 3 meters) Sound Level 74 dB (A) 74 dB (A) Article Number 13118126921 13218126931

  221,7 KB

• Brochure NIROSTAR ATEX

  NIROSTAR ATEX THE WORLD‘S FIRST FLEXIBLE IMPELLER PUMP FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: export@zuwa.de Web: www.zuwa.de The NIROSTAR ATEX is the first flexible impeller pump in the world with ATEX approval. The pump unit and electronic controls are mounted together on a sturdy trolley with large solid rubber tires (electrically conductive). The trolley includes a height-adjustable telescopic handle to ensure easy mobility in and around the worksite. Due to the compact design of the NIROSTAR ATEX, it is transportable in most passenger cars. The NIROSTAR ATEX brings all the advantages of a high quality flexible impeller pump including dry self-priming, suitability for abrasive and corrosive liquids, and pulsation-free flow. This flexible impeller pump meets the strict requirements of Category 2G of Directive 2014/34/ EU. It is designed to convey flammable liquids per Gas Group IIB and Temperature class T2. The unit can be used in areas where an explosive atmosphere of gas and vapor per Gas Group IIB and Temperature Class T2 can occur. WHAT IS ATEX? ATEX is an abbreviation for „ATmosphere EXplosible“. At the same time, ATEX is the abbreviated name of the European Directive 2014/34/EU concerning the placing on the market of explosion-proof electrical and mechanical equipment, components and protective systems. It came into effect on 1 July 2003, and all new equipment and protective systems have been subject to it since. APPROVAL FOR USE IN POTENTIALLY EXPLOSIVE ATMOSPHERES The ATEX-NIROSTAR series has a type examination by a notified body in accordance with Annex III of Directive 2014/34/ EU, including the essential health and safety requirements in accordance with Annex II of Directive 2014/34/EU as a category 2 non-electrical device. Type Examination Certificate No.: BVS 18 ATEX H 004 X Equipment label and clarification: EX II2/2G1 EX2 IIB3 T24 Gb/Gb5 +5°C ≤ Ta ≤ +40°C 1. Equipment Group II – Surface Industries, Equipment Category 2 Gas / Vapor G, Suitable for Zone 1 and 2 2. Type of protection for non-electrical equipment in potentially explosive atmospheres. Explosion protection in accordance to ISO 80079-36/37 Standards. Type of protection “Constructional Safety“- Marked with EX 3. Gas Group IIB 4. Temperature Class T2 (Gas) Maximum Surface Temperature 300°C 5. Explosion Protection Level Gb (High Level of Protection) Gas Labeling according to RL 2014/34/EU and ISO 80079 Part 36 IMPELLER MATERIALS The ZUWA Flexible Impeller Pumps are equipped standard with NBR (Perbunan®, Buna-N®). Five different elastomer type impellers can be equipped for ATEX applications! IMPELLER MATERIAL SUITABLE FOR CHARACTERISTICS NBR Acrylonitrile-Butadiene-rubber (Perbunan®, Buna-N®): water, antifreeze, heat transfer fluid, vegetable oil and grease high impact elasticity and good mechanical strength good for applications involving high pressures up to max. 5 bar EPDM Ethylene-Propylene-Diene-rubber (Keltan®, Buna EP®) high temperatures, acids and bases high elasticity and very good mechanical stability FKM or FPM Fluor-rubber (Viton®, Fluorel®) oil, diesel, fuel oil, palm oil, soy bean oil and oil emulsive wood preservatives very good chemical resistance, less mechanical resistance CR Chloroprene-rubber (Neoprene®, Bayprene®) preferably used for applications in the food industry flame retardant, tearproof, durable PLASTIC water, mineral and vegetable oils, diesel fuel, heat transfer fluid and several chemicals extremely tear resistant and good mechanical resistance, maximum fluid temperature 60°C NIROSTAR 2000-A NIROSTAR 2000-B Capacity max. 30 l/min max. 60 l/min Pressure max. 5 bar max. 5 bar Inlet / Outlet Connections ¾“ 1“ Speed max. 2.800 rpm max. 2.800 rpm Protection Class IP 66 IP 66 Fluid Temperature max. 60°C max. 60°C Suction Capability max. 7 meters (dry max. 3 meters) max. 7 meters (dry max. 3 meters) Sound Level 74 dB (A) 74 dB (A) Article Number 13118126921 13218126931 ZUWA-Zumpe GmbH Franz-Fuchs-Str. 13-17 83410 Laufen Germany Tel.: +49 8682 8934-50 Fax.: +49 8682 8934-34 E-Mail: info@zuwa.de Web: www.zuwa.de

  159,5 KB

• Service Manual Impellerpumps 2021-11

  Serviceanleitung_Impellerpumpen_EN_neu.indd ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. IN OUT smaller shoulder Press impeller out of housing. Remove wear plate and O-rings. Remove O-ring, wear plate and cover from the rear side. Release safety ring and press out shaft seal. Unfasten bolts, remove cover. Position housing with smaller shoulder on top, turn impel- ler counter-clockwise into the housing, and push impeller up as far as possible. Remove housing with impeller. Impeller Change 1 Impeller Change 2 Impeller Change 3 Impeller Change 5Impeller Change 4 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Flexible Impeller Pump Type UNISTAR 2000 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! smaller shoulder SERVICE MANUAL FOR UNISTAR 2000 WITH SHAFT SEAL ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Press impeller out of housing. Pull off housing with impeller and remove O-rings and feather key. Clean cover and shaft prior to reassembling. Lightly lubri- cate rubber component of mechanical seal stationary face, and press into cover. Apply rear cover to the motor, lightly lubricate the motor shaft, and slide the mechanical seal rotating face onto the shaft. Then press in the feather key. Unfasten bolts and remove cover and wear plate. Position housing with smaller shoulder on top, turn impel- ler counter-clockwise into the housing, and push impeller up as far as possible. Remove wear plate and distance disc. Lightly lubricate shaft and remove mechanical seal rotating face. Push out mechanical seal stationary face from rear cover. Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR UNISTAR 2000 WITH MECHANICAL SEAL Flexible Impeller Pump Type UNISTAR 2000 smaller shoulder IN OUT smaller shoulder ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. IN OUT smaller shoulder smaller shoulder Release safety rings and press out bearing and shaft seal.Release safety ring and press out shaft. Press impeller out of housing. Remove wear plate, O-ring, and housing with impeller. Unfasten bolts, remove feet and cover.Flexible Impeller Pump Type UNISTAR 2001 Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 7 Step 1 Step 2 Step 3 Remove O-rings and wear plate. Position housing with smaller shoulder on top, turn impel- ler counter-clockwise into the housing, and push impeller up as far as possible. SERVICE MANUAL FOR UNISTAR 2001 WITH SHAFT SEAL ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Press impeller out of housing. Remove wear plate and O-ring. Remove O-ring, wear plate and cover from the rear side. Release safety ring and press out shaft seal. Unfasten bolts, remove cover. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. Remove housing with impeller. Impeller Change 1 Impeller Change 2 Impeller Change 3 Impeller Change 5 Impeller Change 4 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Flexible Impeller Pump Type COMBISTAR 2000 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR COMBISTAR 2000 WITH SHAFT SEAL IN OUT ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Press impeller out of housing. Remove housing and O-ring.Unfasten bolts and remove cover and wear plate. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR COMBISTAR 2000 WITH MECHANICAL SEAL Flexible Impeller Pump Type COMBISTAR 2000 IN OUT Clean cover and shaft prior to reassembling. Lightly lubri- cate rubber component of mechanical seal stationary face, and press into cover. Apply rear cover to the motor, lightly lubricate the motor shaft, and slide the mechanical seal rotating face onto the shaft. Then press in the feather key. Reassemble the pump in reverse order. Remove wear plate and distance disc. Lightly lubricate shaft and remove mechanical seal rotating face. Push out mechanical seal stationary face from rear cover. ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. IN OUT Release safety rings and press out bearing and shaft seal.Release safety ring and press out shaft. Press impeller out of housing. Unfasten bolts, remove feet and cover.Flexible Impeller Pump Type COMBISTAR 2001 Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 7 Step 1 Step 2 Step 3 Remove O-rings and wear plate. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. SERVICE MANUAL FOR COMBISTAR 2001 WITH SHAFT SEAL Remove wear plate, O-ring, and housing with impeller. ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Press impeller out of housing. Remove housing with impeller. Remove wear plate from the rear side. Release safety ring and press out shaft seal. Unfasten bolts, remove cover. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible Remove O-rings. Impeller Change 1 Impeller Change 2 Impeller Change 3 Impeller Change 5 Impeller Change 4 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Flexible Impeller Pump Type NIROSTAR 2000 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR NIROSTAR 2000 WITH SHAFT SEAL Ein Aus ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Press impeller out of housing. Pull off housing with impeller and remove O-rings and feather key. Clean cover and shaft prior to reassembling. Lightly lubri- cate rubber component of mechanical seal stationary face, and press into cover. Apply rear cover to the motor, lightly lubricate the motor shaft, and slide the mechanical seal rotating face onto the shaft. Then press in the feather key. Reassemble the pump in reverse order. Unfasten bolts, remove cover. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. Remove wear plate and distance disc. Lightly lubricate shaft and remove mechanical seal rotating face. Push out mechanical seal stationary face from rear cover. Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR NIROSTAR 2000 WITH MECHANICAL SEAL Flexible Impeller Pump Type NIROSTAR 2000 IN OUT ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Loosen cap screws and remove rear cover. Lightly grease motor shaft and pull off mechanical seal. Remove housing with impeller. Remove wear plate and O-ring. Remove star handle, fold away the bracket, remove front cover and wear plate. Turn impeller counter-clockwise into the housing. Remove O-rings. Impeller Change 1 Impeller Change 2 Impeller Change 4 Impeller Change 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Flexible Impeller Pump Type NIROSTAR C-PLUS Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR NIROSTAR C-PLUS ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Release safety rings and press out bearing and shaft seal.Release safety ring and press out shaft. Press impeller out of housing. Remove housing with impeller. Unfasten bolts, remove feet and cover.Flexible Impeller Pump Type NIROSTAR 2001 Impeller Change 1 Impeller Change 2 Impeller Change 3 Impeller Change 5 Impeller Change 4 Step 4 Step 5 Step 6 Step 7 Step 1 Step 2 Step 3 Remove O-rings. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. SERVICE MANUAL FOR NIROSTAR 2001 WITH SHAFT SEAL Ein Aus ZUWA - Zumpe GmbH Franz-Fuchs-Str. 13-17 D-83410 Laufen Tel.: 08682/8934-50 Fax: 08682/8934-34 E-Mail: export@zuwa.de www.zuwa.de Processed by Huber J. Approved by Mangelberger S. Version: 2.0 26.10.2021 Reassemble the pump in reverse order. Release safety ring and press out shaft with bearing, pull off bearing. Pull off housing with impeller and remove O-rings and feather key. Remove the screws from pump carrier and pull off pump carrier. Release star handles and remove front cover. Turn impeller counter-clockwise into the housing, and push impeller up as far as possible. Pull off rear cover, remove rod seal, loosen safety ring and press out shaft seal. Impeller Change 1 Impeller Change 2 Impeller Change 3 Step 4 Step 5 Step 6 Step 1 Step 2 Step 3 Flexible Impeller Pump Type ACOSTAR Danger of death due to electrical shock! Prior to working on the pump always dis- connect the drive from the power supply! SERVICE MANUAL FOR ACOSTAR IN OUT

  5,3 MB

• 1
• 2
• 3
• 4
• 5